XETAR Precise Dispensing Technology Takes the Lead in Ushering in a New Era of Intelligent Manufacturing
With the fast growth of the global electronics manufacturing industry, making new technologies and upgrading equipment has become very important for pushing the industry forward. In this new era full of both opportunities and challenges, the productronica China 2025 kicked off in a grand manner at the Shanghai New International Expo Centre from March 26th to 28th, 2025. This event brought together the best electronics manufacturing equipment and solutions from around the world, offering attendees a spectacular display of technological advancements. At the exhibition, XETAR made a remarkable presence with its new dispensing systems and super - accurate screw pump technologies. These innovations not only showcase the latest achievements in smart manufacturing but also signify that we are likely to witness a significant leap in production speed and accuracy in the future.
Exhibition booth on-site photos
Ⅰ、Precision & Efficiency: Pioneering a New Era in Intelligent Manufacturing
In recent years, the IGBT (Insulated Gate Bipolar Transistor) industry has been in a thriving state, driven by the booming development of fields like new energy vehicles, photovoltaics, and energy storage. IGBTs find extensive applications across various sectors, including new energy vehicle powertrains, new energy power generation systems, industrial control equipment, rail transit infrastructure, and smart grid networks.
As the global manufacturing landscape undergoes a shift and the new energy industry experiences rapid growth, the market demand for IGBTs continues to surge. In particular, within the new energy vehicle sector, IGBTs serve as critical components in battery management systems, motor control systems, and on - board charging systems. The widespread adoption of new energy vehicles has led to a sharp increase in the demand for IGBTs, as they play an indispensable role in ensuring the efficient and reliable operation of these vehicles.
Faced with this colossal market demand, XETAR has proudly unveiled the XYD - ZKV3 three - chamber vacuum dispensing system. This cutting - edge system demonstrates exceptional performance in the dispensing production of IGBT modules. With its state - of - the - art technology and precise operation, it achieves an astonishingly high yield rate of 99.99%, which is a testament to its reliability and efficiency in the production process.
The system features a distinctive three - chamber vacuum box design. This innovative design allows vacuum pumping, dispensing, and pressure relief operations to be carried out independently in three separate vacuum boxes. By doing so, it significantly enhances the efficiency of the production process, as these operations can occur simultaneously without interfering with each other.
Equipped with a highly precise screw pump, the system ensures accurate control and management. It achieves this through an industrial computer and professional dispensing software that is based on the Windows platform. The integration of the industrial computer and software enables the system to flexibly adapt to various process requirements. Whether it's for small - scale precision production or large - scale high - volume manufacturing, the system can be precisely configured to meet the specific needs, thereby guaranteeing the quality and consistency of the products.
The XYD - ZKV3 three - chamber vacuum dispensing equipment boasts an impressive one - year maintenance - free period. This remarkable feature effectively curtails the failure rate and slashes maintenance demands, ultimately saving enterprises a substantial amount of time and labor expenses.
Moreover, its unparalleled stability and reliability play a pivotal role in minimizing the occurrence of malfunctions and further reducing the need for maintenance. As a result, it offers a robust and dependable safeguard for large - scale production, significantly expediting the production cycle.
In essence, this equipment has injected a potent impetus into the rapid advancement of enterprises, truly establishing a new benchmark in the realm of intelligent manufacturing.
Video demonstration of epoxy resin and silicone gel dispensing for IGBT modules
Ⅱ、efficiently solving the difficulties in dispensing high thermal conductivity gel
During the operation of electronic devices, a significant amount of heat accumulates. If this heat cannot be dissipated in a timely manner, it will lead to device overheating, which in turn affects their performance and, in severe cases, may even cause hardware damage. Thermal gel plays a crucial role in this process by effectively reducing thermal resistance and accelerating heat dissipation, thereby ensuring the stable operation of the devices and extending their service life.
However, when dealing with high thermal conductivity gel, we are faced with a significant challenge: this type of gel often contains a large amount of metal solid particles and has a viscosity as high as 10~20 WmPa*s, which poses extremely high demands on the wear resistance of the application equipment. To address this challenge, we have tailored the APS high-viscosity offline dispensing system.
The APS high-viscosity offline dispensing system demonstrates exceptional performance when handling high-viscosity thermal conductive gel, especially when dealing with glue in the 8W to 12W range that is highly corrosive and contains solid particles. Its core lies in the configuration of a screw pump, which adopts an innovative combination of a Si3N4 silicon nitride rotor and an NBR rubber stator. This technology not only endows the system with astonishing wear resistance and broad adaptability but also significantly extends the service life of the screw pump.
Video demonstration of high thermal conductivity dispensing
Ⅲ、Screw Pump: Precise Fluid Control, Leading the New Trend of Intelligent Manufacturing
XETAR 's screw pump, a highly acclaimed star product and core component of the company, is leading the new trend of intelligent manufacturing with its outstanding performance. This screw pump utilizes a ceramic rotor and a carefully selected imported wear-resistant rubber stator material, ensuring durable and stable operation in the transfer of fluids with high viscosity, high corrosiveness, or containing solid particles. With a maintenance-free period of 3 years and an advanced intelligent control system, the screw pump achieves precise adjustability in aspects such as dispensing ratio, dispensing speed, and dispensing volume, breaking traditional limitations.
Screw pump picture
At the exhibition site, XETAR 's high - quality equipment and high - precision screw pumps attracted the attention of many professionals at home and abroad. The professionals stopped to watch and consult one after another. Both the XYD - ZKV3 three - chamber vacuum dispensing system and the APS high viscosity offline dispensing system have aroused strong interest. XETAR has won high praise from visitors for its precision, efficiency, stability, reliability, and high wear resistance. These devices not only greatly improve product quality and production efficiency, but also inject new vitality into the development of intelligent manufacturing.
Exhibition site pictures
Conclusion:
XETAR showcased its strong capabilities and innovative abilities in the field of intelligent manufacturing at this exhibition. Whether it is the production of IGBT module dispensing or the solution to the problem of high thermal conductivity gel dispensing, XETAR has won widespread recognition in the market with its excellent products and process solutions. In the future, XETAR will promote the development of intelligent manufacturing towards higher quality, efficiency, and intelligence.
