Three-chamber vacuum dispensing solution

●  Adopting a three-chamber vacuum dispensing system, significantly improving production efficiency;

● Control method: using industrial control PC and dispensing software control system developed based on Windows;

● Measurement method: secondary measurement, screw pump constant pressure feeding+screw pump precise measurement;

● Mixing method: static mixing or dynamic mixing;

● Dispensing speed range: selectable from 0.01g/s to 30g/s (the corresponding speed range is determined based on the combination of A/B metering pumps);

●  Dispensing range: continuous (screw pump using infinite circulation piston principle);

●  Glue scanning and error prevention system;

●  CMK automatic testing system for proportion and adhesive quantity;

●  Needle automatic calibration system;

●  CCD visual positioning glue injection system;

●  Anti static synchronous belt conveyor line, variable frequency speed regulation;

●  Product weighing monitoring system (weighing and recording the adhesive amount of a single product,  monitoring the consistency of the adhesive amount);

●  Tray/Product Loading Scanning System;

●  Product quantity identification system;

●  Safety door interlock system;

● Tornado electrostatic dust removal system;

●  MES system communication function;

● Semiconductor EAP system communication interface; (SECS/GEM protocol).

● The entire production line is designed with standardized modularity, strong compatibility, and suitable  for automated production of various types of products;

●  Workflow: Loading - Tornado Dust Removal - Automatic Scanning - Pre Vacuum Extraction - Vacuum dispensing - Product Glue Quantity Detection - Vacuum Breaking - Baking and Curing - refrigeration - Next Process; 

●  Over 20 years of deep cultivation and meticulous work in the industry, we have accumulated extremely rich practical experience in dispensing molding. Focused on providing customers with complex and efficient  customized solutions, committed to meeting their diverse needs.    

  Application scope

●  Main application industries: automotive electronics, industrial electronics, electrical industry, new energy, aviation/aerospace/navigation, lighting, communication/power supply, power tools, electronic components, etc.

●  Main product applications: automotive electronics, industrial equipment, sensors, transformers, ignition coils, capacitors, module power supplies, control systems, communication equipment, inverters, motors, household appliances, power tools, etc.

●   Application resin: two-component epoxy resin, two-component polyurethane/two-component PU adhesive, two-component silicone and other two-component liquids.